In the era of Industry 4.0, manufacturing is no longer just about output — it’s about intelligence, integration, and innovation. At Changfa Aluminum Group, we’ve embraced this transformation by investing in smart manufacturing systems that enable us to deliver faster, more precise, and more efficient aluminum profile solutions to global clients.
Our new-generation facility, Jiangsu Shangjia Aluminum Technology Co., Ltd., is a prime example of this shift. Built in 2019 with a total investment of 600 million HKD, the plant reflects our commitment to future-ready production — combining automation, digital management, and flexible processing capabilities under one roof.
Digitization from the Inside Out
Smart manufacturing begins with smart systems. At our Shangjia facility, we’ve implemented several enterprise-level digital platforms, including:
- MES (Manufacturing Execution System): for real-time tracking of production status, equipment performance, and material flow.
- U9 ERP: for managing orders, inventory, procurement, and cost control.
- Fanwei OA: for internal collaboration and streamlined process approvals.
These systems connect every step of production — from raw material input to final product shipment — into one integrated workflow. The result is greater transparency, improved coordination, and a significant reduction in errors and downtime.
Automated Equipment for Precision and Efficiency
But smart systems are only as good as the machines they control. That’s why we’ve equipped our facility with 9 high-performance extrusion lines, 2 automated oxidation lines, cutting machines, heat treatment furnaces, and a homogenizing furnace — all capable of handling complex profiles, tight tolerances, and high-volume output.
With this setup, we can meet a wide range of customer needs, from industrial radiators and automotive parts to construction formwork and scaffolding systems. Whether you need lightweight profiles for efficiency or high-strength alloys for durability, our smart equipment delivers consistency, repeatability, and customization.
Data-Driven Decision Making
One of the key benefits of smart manufacturing is the ability to make decisions based on real-time data. For example, our MES system can alert operators if a deviation occurs in extrusion temperature or pressure, enabling immediate corrective action. Over time, this data also supports predictive maintenance, helping us prevent unplanned downtime and extend equipment lifespan.
Moreover, digital reports and analytics provide our management team with insights into efficiency trends, cost drivers, and production quality — allowing us to continuously optimize our operations and better serve our clients.
Empowering People with Technology
Smart manufacturing isn’t about replacing people — it’s about empowering people with better tools. Our engineers, operators, and managers now work in an environment where data flows seamlessly, tasks are clearly defined, and decisions are backed by accurate information.
This not only improves productivity but also creates a safer, more satisfying work environment. It also makes collaboration with clients easier, as we can share production updates, quality reports, and delivery schedules with a click.
Looking Ahead
As we move toward a more digital and connected future, Changfa Aluminum Group will continue to expand its investment in intelligent manufacturing. Our goal is clear: to become a benchmark enterprise in the aluminum profile industry — one that integrates technology, talent, and trust to deliver unmatched value.
Innovation drives us. Intelligence empowers us. Aluminum connects us to the world.